Company

Inside BRN’s 55,000 m² Mattress Factory in Kayseri

Mattress production lines and stacks of wrapped mattresses in a large factory hall (illustrative image)

Short answer

BRN Sleep Products’ headquarters factory in the Kayseri Free Zone, Türkiye covers 55,000 m² and can produce up to 15,000 mattresses a day. About 80% of production is vertically integrated, from pocket springs to roll-pack, and the factory exports to more than 60 countries.

From trading company to 55,000 m² manufacturer

Berna Gözbaşı founded the business in 2001 as BRN Foreign Trade. The first mattress under the BRN Sleep Products name was produced in 2006, and the first roll-pack mattress followed in 2008, exported to the United Kingdom. BRN moved into its own 24,000 m² plant in 2013 and expanded the production area to 55,000 m² in 2022.

What happens under one roof

  • Pocket-spring production
  • Quilting
  • Cover sewing
  • Mattress assembly
  • Roll-pack compression
  • Quality control

About 80% of production is vertically integrated. Fewer outside suppliers means shorter lead times and tighter control of the specification your customers buy.

Why the Kayseri Free Zone

The factory sits in the Kayseri Free Zone, close to major raw-material suppliers. That shortens material supply for export programmes shipped to more than 60 countries.

What the factory produces

Mattresses, roll-pack (mattress-in-a-box) mattresses, hospitality mattresses, box springs and sleeping systems. Constructions use foam, pocket springs and natural fibers such as cotton, wool, bamboo, coconut fiber and natural latex. A retail collection can include many SKUs and seasonal runs, with country-specific sizes.

Six brands from one factory

Besides private-label production, BRN manufactures six brands: BRN Sleep Products, Royal Coil, Hotel Concept, Airwave, Noa (NoaBed) and GoSleep.

Beyond Kayseri

BRN Bulgaria EOOD opened in Ruse in 2020, BRN Sleep Products USA LLC started production in South Carolina in 2021, and BRN Sleep Products Ukraine LLC was established in 2025. The headquarters and main factory remain in Kayseri. Read the company story or see capabilities.

Frequently Asked Questions

How many mattresses can BRN produce per day?

Up to 15,000 mattresses a day, in a 55,000 m² production area in the Kayseri Free Zone, Türkiye.

When was BRN Sleep Products founded?

Berna Gözbaşı founded the business in 2001 as BRN Foreign Trade. The first mattress under BRN Sleep Products was produced in 2006.

BRN Sleep Products has manufactured private-label mattresses in the Kayseri Free Zone, Türkiye, since 2001. See the FAQ or start your project.

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BRN private-label mattress in a studio setting

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