Short answer
Retail chains and e-commerce brands need a manufacturer that can run many SKUs, seasonal collections and repeat orders without the product changing. BRN Sleep Products can produce up to 15,000 mattresses a day in a 55,000 m² factory that is about 80% vertically integrated, with AQL inspections from incoming materials to finished products.
A retail or e-commerce mattress programme is not one order. It is a range of SKUs, seasonal runs and reorders that must look and feel the same every time. These are the things a high-volume manufacturer has to get right.
Capacity that leaves room for your programme
BRN operates a 55,000 m² production area in the Kayseri Free Zone with a capacity of up to 15,000 mattresses a day. That leaves room for repeat retail programmes and seasonal peaks.
Many SKUs from one supplier
A collection can include many SKUs and seasonal runs, with country-specific sizes. The same line produces mattresses, roll-pack mattresses, box springs and sleeping systems, so a retailer can source a full range from one manufacturer.
The same mattress on every reorder
- A new collection is sampled and tested before repeat production.
- Incoming materials, in-process operations and finished products are inspected with AQL sampling.
- Customer-defined Critical-to-Quality (CTQ) characteristics are measured.
- Issues are traced with Pareto analysis and root-cause methods (5-Why, fishbone, 8D).
Packed for the sales channel
Each collection ships flat or roll-packed, depending on the market and the sales channel; roll-pack cuts shipping volume by up to 75%. Your brand goes on the product, hang tags, cartons, brochures and point-of-sale materials.
Why vertical integration matters at volume
About 80% of BRN’s production is vertically integrated: pocket-spring production, quilting, cover sewing, assembly, roll-pack compression and quality control are done in the Kayseri factory. Fewer outside suppliers means fewer points where a large programme can be delayed.
Retail and e-commerce experience
BRN has supplied private-label beds, mattresses and box springs to leading mattress brands, furniture chains and independent retailers. It also runs its own mattress-in-a-box brand, GoSleep, sold direct from the factory. See OEM / ODM at BRN.
Frequently Asked Questions
Can BRN produce high volumes for retail chains?
Yes. The Kayseri line can produce up to 15,000 mattresses a day for repeat retail programmes. A collection can include many SKUs and seasonal runs, with country-specific sizes.
Does BRN manufacture for e-commerce brands?
Yes. BRN has produced roll-pack, bed-in-a-box mattresses since 2008, including private-label programmes for e-commerce brands.
BRN Sleep Products has manufactured private-label mattresses in the Kayseri Free Zone, Türkiye, since 2001. See the FAQ or start your project.
