FAQ

Часті запитання

Прямі відповіді про BRN Sleep Products, завод матраців у Кайсері та виробництво для брендів, ритейлу й готелів.

Про BRN

Хто такий BRN Sleep Products?

BRN Sleep Products — виробник матраців і постільних виробів зі штаб-квартирою у вільній зоні Кайсері, Türkiye. Заснована Berna Gözbaşı, BRN розробляє і випускає матраци private label для брендів, ритейлу, e-commerce і готелів та експортує до понад 60 країн.

Про BRN

Наскільки великий BRN Sleep Products?

Завод у Кайсері займає 55 000 м² і може випускати до 15 000 матраців на добу. Близько 80% виробництва вертикально інтегровано. BRN експортує до понад 60 країн, а також має BRN Bulgaria EOOD у Русе, BRN Sleep Products USA LLC у Південній Кароліні та BRN Sleep Products Ukraine LLC.

Потужності

Яка історія BRN Sleep Products?

Berna Gözbaşı заснувала BRN у 2001 році як BRN Foreign Trade. Перший матрац під BRN Sleep Products випущено 2006-го, перший roll-pack експортовано до Великої Британії 2008-го. 2013 року BRN переїхала на власний завод 24 000 м² і 2022-го розширила площу до 55 000 м². BRN Bulgaria EOOD відкрилася в Русе 2020-го, виробництво в Південній Кароліні почалося 2021-го, BRN Sleep Products Ukraine LLC засновано 2025-го.

Company timeline

Is BRN a reliable mattress supplier?

BRN holds OEKO-TEX® Standard 100 (14.HTR.42882, Hohenstein), FSC®, CertiPUR, BSCI, ISO 9001, ISO 14001, ISO 45001 and ISO 10002. In 2021 BRN received the AKAMİB Export Champion Award and was ranked among Turkey’s Top 500 companies.

Sustainability & quality

Why is the factory in the Kayseri Free Zone?

The headquarters factory is in the Kayseri Free Zone, close to major raw-material suppliers. That shortens material supply for export programmes shipped to more than 60 countries.

Про BRN

Does BRN manufacture for the US market?

Yes. BRN Sleep Products USA LLC started production in South Carolina in 2021. The headquarters and main factory remain in Kayseri, Türkiye.

Company timeline

Де розташовані заводи BRN?

The headquarters and main factory are at Kayseri Free Zone 14.St No:18, 38070 Kayseri, Türkiye. BRN also opened BRN Bulgaria EOOD in Ruse, Bulgaria (2020), started production at BRN Sleep Products USA LLC in South Carolina, USA (2021), and established BRN Sleep Products Ukraine LLC (2025).

Company timeline

BRN — виробник матраців у Туреччині?

Так. BRN виробляє матраци в Türkiye на власному майданчику 55 000 м² у Кайсері, до 15 000 матраців на добу. BRN має OEKO-TEX® Standard 100, сертифікат 14.HTR.42882, виданий Hohenstein.

Потужності

Виробництво і потужність

Яка виробнича потужність BRN?

BRN operates a 55,000 m² production area with a daily capacity of 15,000 mattresses. The facility is 80% vertically integrated, with in-house spring production, quilting, cover sewing, assembly, roll-pack compression and quality control.

Потужності

Which products does BRN manufacture?

BRN produces mattresses, roll-pack (mattress-in-a-box) mattresses, hospitality mattresses, box springs and sleeping systems. Constructions use foam, pocket springs and natural fibers such as cotton, wool, bamboo, coconut fiber and natural latex.

Sleep concepts

Що таке матрац roll-pack?

Матрац roll-pack стискають, вакуумно згортають і пакують для перевезення. Процес BRN зменшує об’єм перевезення до 75% без втрати якості, і матрац відновлює форму протягом 12 годин після розпакування. Перший такий матрац BRN випустила 2008 року.

Who manufactures roll-pack mattresses for e-commerce brands?

BRN has produced roll-pack, bed-in-a-box mattresses since 2008, including private-label programmes for e-commerce brands. Shipping volume drops by up to 75%, and the mattress returns to full shape within 12 hours of unwrapping.

Sleep concepts

Is BRN a vertically integrated mattress manufacturer?

Yes. About 80% of production is vertically integrated. Pocket-spring production, quilting, cover sewing, mattress assembly, roll-pack compression and quality control are done in the Kayseri factory, which can produce up to 15,000 mattresses a day.

Потужності

Can BRN produce high volumes for retail chains?

Yes. The Kayseri line can produce up to 15,000 mattresses a day for repeat retail programmes. A collection can include many SKUs and seasonal runs, with country-specific sizes.

OEM / ODM

How does BRN ship mattresses to Europe?

Roll-pack cuts shipping volume by up to 75%, so more mattresses fit in a container. BRN plans the container load and prepares the export documents. How many units fit depends on the mattress size and whether it is roll-packed.

Потужності

Наші бренди

Які бренди виробляє BRN Sleep Products?

BRN виробляє шість брендів. BRN Sleep Products — основний, з колекціями Premium, Superior і Essential, на brnbed.com і brnbed.us. Royal Coil використовує натуральні матеріали і підтримувальні шари. Hotel Concept — готельна лінійка з матеріалів із сертифікатом OEKO-TEX®. Airwave на airwave.com.tr — матрац, який можна переробити, зі знімним дихаючим чохлом, без пружин, піни чи латексу звичайних матраців, для немовлят, дітей, літніх людей і догляду. Noa (NoaBed) на noabed.com — онлайн-бренд BRN у Türkiye. GoSleep на gosleepco.com — власний бренд матраца в коробці, продаж безпосередньо із заводу.

OEM, ODM і private label

Does BRN offer OEM and ODM mattress manufacturing?

Yes. OEM means BRN manufactures to your technical brief: materials are matched, a sample is approved, and production repeats to that specification under confidentiality. ODM means BRN develops the collection with you, including comfort, visual design, sampling, branding and packaging. Both run on the same line, up to 15,000 units a day, including pocket-spring and foam mattresses, roll-pack and box springs.

OEM / ODM

Can BRN produce mattresses under my own brand?

Yes. BRN has supplied private-label beds, mattresses and box springs to leading mattress brands, furniture chains and independent retailers. European programmes use country-specific sizes. Your brand goes on the product, hang tags, cartons, brochures and point-of-sale materials.

Private label

What should I know before starting a private label mattress brand?

Start with a brief: the market, sizes, construction and price position. BRN matches or designs the specification, makes a sample, and tests it before volume production. Order quantity and lead time are agreed in that brief.

Start your project

Does BRN supply hotels and e-commerce brands?

Yes. BRN builds hospitality mattresses for hotels and roll-pack mattresses for e-commerce delivery, alongside showroom collections for retail and private-label programmes.

Sleep concepts

How does a new mattress project work with BRN?

Every project follows six steps: brief, design, sample, test, production and delivery. The sample is tested before repeat production. BRN then manufactures the collection and coordinates export packing and shipment.

Start your project

Does BRN make pocket spring, foam and natural latex mattresses?

Yes. BRN builds pocket-spring and foam mattresses, including natural latex, wool, cotton, bamboo and coconut fiber. Premium collections can be made by hand to the approved specification. The construction is chosen for the market and the price position.

Sleep concepts

Якість і сертифікати

Which certifications does BRN hold?

BRN holds OEKO-TEX® Standard 100 (14.HTR.42882, Hohenstein), FSC® (C178848), CertiPUR, BSCI, ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, ISO 10002:2018 and CE conformity.

Sustainability & quality

How does BRN control quality?

A new collection is sampled and tested before it moves into repeat production. Incoming materials, in-process operations and finished products are then inspected using AQL sampling. BRN applies Total Quality Management, measures customer-defined Critical-to-Quality (CTQ) characteristics, and uses Pareto analysis, root-cause analysis (5-Why, fishbone, 8D) and preventive actions.

Quality system

Does BRN use natural or recycled materials?

Yes. Materials include natural latex, wool, organic cotton, bamboo, linen and coconut fiber, plus FSC®-certified materials, SEAQUAL® fabrics made from recycled plastic, and steel springs that can be reprocessed. CertiPUR is the foam standard.

Sustainability & quality

Експорт і контакт

Which countries does BRN export to?

BRN exports mattresses to more than 60 countries. It provides country-specific dimensions, custom packaging and labelling, container optimization, export documentation and shipment coordination.

Export support

Як зв’язатися з BRN або запитати пропозицію?

Email info@brnbed.com, call +90 352 311 44 99, or send your brief through the Start Your Project form. The team replies within one working day.

Контакти
BRN private-label mattress in a studio setting

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